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CULTURE CHANGE SERVICE INDUSTRY MANUFACTURING INDUSTRY

Archived Webcasts:



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Reliability Culture

TPM Pillars

OEE Metrics

Sustaining TPM

Visual Controls

 

Merging TPM & RCM

TPM Tips from Lombardi

Beyond Basic Care

PM Optimization

Lean Maintenance

 

Visual Controls for Reliability

Making the Case for Reliability


Creating a Truly Cross-Functional
Reliability Culture

Description:

It’s well known that manufacturing reliability cannot be achieved through the efforts of Maintenance alone. But optimum reliability requires more than just the promise to “work together.” Old paradigms and processes must be replaced with a new cross-functional framework. This presentation will clearly identify what is needed to create a reliability culture built on a partnership-based work system. It is highly recommended that a team of operations, engineering, maintenance, storeroom, and accounting employees attend together in order to facilitate discussion on how the practices can best be adopted to their own organization.

     
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Using the TPM Pillars to
Build a Culture of Excellence

5 Pillars  
Description:

An effective TPM program will dramatically improve equipment reliability and significantly extend equipment life-cycle. But implementing TPM demands a change in the way an organization interacts with its people, processes, and infrastructure. In this webcast, Ellis will define TPM and its role in Lean Manufacturing. He will also review each of the basic TPM pillars, and show how they support each other to drive meaningful cultural change and significant ROI gains.

     
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The Proper (and Improper)
Use of OEE Metrics

OEE Graphic  
Description:

TPM is a data-driven process designed to improve the productivity of your equipment. But how do you measure progress in equipment productivity? Overall Equipment Effectiveness (OEE) is that measurement system. But there are many misconceptions about OEE. This webcast will cover the basics of OEE (including the 6 basic categories of losses), highlight proper and improper applications of the OEE metric, and provide proven approaches for eliminating or minimizing losses in each category. The webcast will also include an actual case study where we will calculate OEE, categorize losses and develop an improvement plan.

     
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How to Effectively Manage &
Sustain a TPM Initiative

TPM Attitude  
Description:

Many of today's organizations have TPM teams focusing on improvement activities. And in those environments things are changing, but are they getting better? How do you structure your TPM initiative, measure your progress, and ensure the plan is being executed correctly? How do you identify weaknesses in the process and develop countermeasures to keep everything on track? This session will review the practical management aspects of implementing TPM, including planning, training and auditing.

     
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Using Visual Controls To Achieve
World-Class Reliability

Visual Controls  
Description:

Make it visual! Learn how you can improve equipment performance and reliability; speed simplify routine maintenance; plus reduce equipment-specific training time by 60 to 80-percent.

In this webcast, Robert Williamson, author of "Lean Machines for World-Class Manufacturing & Maintenance" will show visual machine methods that have been successfully applied in many different industrial environments. The visual examples in this session are based on several decades of work in hundreds of facilities. As part of the webcast, Brady Corp. will also demo their new printing solution for creating multicolor gauge labels, oil level indicators and other visual controls that can be used to simplify PM's and identify operating abnormalities at a glance.

     
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Merging TPM and RCM
for Optimum Performance

Description:

Make it visual! Learn how you can improve equipment performance and reliability; speed simplify routine maintenance; plus reduce equipment-specific training time by 60 to 80-percent.

In this webcast, Robert Williamson, author of "Lean Machines for World-Class Manufacturing & Maintenance" will show visual machine methods that have been successfully applied in many different industrial environments. The visual examples in this session are based on several decades of work in hundreds of facilities. As part of the webcast, Brady Corp. will also demo their new printing solution for creating multicolor gauge labels, oil level indicators and other visual controls that can be used to simplify PM's and identify operating abnormalities at a glance.

     
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Doing TPM?
Take a Tip from Vince Lombardi

Description:

Companies striving for maintenance excellence often lose their way trying to implement advanced reliability processes and technologies. Vince Lombardi said that in football, focusing on the basics of blocking and tackling is the surest way to success. The same holds true for maintenance, where the basics are called TLC – tightening, lubricating and cleaning. Studies have shown that over 50% of equipment failures stem from the neglect of routine preventative maintenance tasks. This presentation will show you how to simplify your maintenance program and dramatically increase your "wins" in the maintenance game.

     
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Taking Autonomous Maintenance
Beyond Routine Care & Inspection

Description:

Operators are your "front line of defense", making their involvement a MUST for transitioning from reactive to proactive maintenance. But "best in class" Autonomous Maintenance programs do more than just teach operators about routine care and inspection. They also train operators how to identify root cause, solve equipment problems and conduct improvement activities, thereby eliminating the causes of 40-60% of unplanned downtime. In this webinar, learn the seven steps of AM implementation and how to establish operator-based maintenance activities that contribute maximum impact to overall equipment reliability.

     
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PM Optimization: Delivering
"Value Added" Maintenance

Description:

This session will cover the key principles used to optimize Preventive and Predictive Maintenance activities. Many PM programs fail to take maximum advantage of planned downtime. In addition, basing PM activities on OEM recommendations introduces non-value-added inefficiencies that can bloat maintenance costs by as much as 50 percent. This web cast will show how the keys to boosting equipment uptime, reducing maintenance cost, and streamlining maintenance efficiency already exist in your plant.

     
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Mapping Your Way to
Lean Maintenance

Description:

Did you know that wasteful maintenance practices cost U.S. manufacturers $180 billion every year? Time spent retrieving tools, looking for parts, waiting for emergency shipments, etc., eats up a lot of time, with the result that only 25% of the average work day is dedicated to "wrench time" activities which actually add value. This webcast will focus on maintenance mapping, an improvement tool derived from the spaghetti diagrams employed in lean manufacturing. The effective use of this tool is guaranteed to make an immediate, positive impact on your Mean Time To Repair metrics. No company ever has enough maintenance staff. This presentation will show you how to maximize those resources.

     
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Using Visual Controls To Achieve
World-Class Reliability

Description:

Make it visual! Learn how you can improve equipment performance and reliability; speed simplify routine maintenance; plus reduce equipment-specific training time by 60 to 80-percent.

In this webcast, Robert Williamson, author of "Lean Machines for World-Class Manufacturing & Maintenance" will show visual machine methods that have been successfully applied in many different industrial environments. The visual examples in this session are based on several decades of work in hundreds of facilities. As part of the webcast, Brady Corp. will also demo their new printing solution for creating multicolor gauge labels, oil level indicators and other visual controls that can be used to simplify PM's and identify operating abnormalities at a glance.

     
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Using Visual Controls To Achieve
World-Class Reliability

Description:

In this capstone to the series, Drew Troyer shows how an effective reliability system drives profit performance in a lean business strategy. Attendees will learn how to quantify the impact of poor reliability practices and map the dollars to the nine major loss categories. Drew will also explain how to cost justify loss elimination initiatives by translating these gains into financial metrics that grab the attention of corporate executives. You know what needs to be done. Now learn how to sell your vision to corporate leaders by highlighting the potential impact of “reliability” on corporate earnings, profits and, ultimately, share price.

     
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